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View Full Version : DIY DC5 fuel filter replacement (with Pics)



Mattski_VTIR
22-05-2011, 01:29 PM
Hey Guys, seen a couple of people talk about this topic, so i thought i would show everyone how to do it WITHOUT a honda special tool.

Note: this was demonstrated on a Integra Type S

Disclaimer: The following is provided as a GUIDE ONLY, and neither myself nor Ozhonda take any responsibility for the outcomes of someone else doing the following. You follow these steps at your own risk!


Aim: Fuel Filter replacment (part of 80,000 klm service)
Required: 10mm socket and ratchet (quarter drive ideal), Phillips head screw driver, hammer and flat blade screw driver/ or small pry bar.

Steps: refer pics
Other comments

remove rear seat (lower section) 10mm bolt and 2 clips

http://a6.sphotos.ak.fbcdn.net/hphotos-ak-snc6/225381_116675125083209_100002221658538_157535_3913 373_n.jpg

http://a8.sphotos.ak.fbcdn.net/hphotos-ak-snc6/227839_116675155083206_100002221658538_157536_3443 616_n.jpg

To remove seat from these clips simply pull straight up (once 10mm bolt has been removed).

http://a4.sphotos.ak.fbcdn.net/hphotos-ak-ash4/225452_116675091749879_100002221658538_157534_4026 219_n.jpg

Remove metal cover and harness plug

http://a7.sphotos.ak.fbcdn.net/hphotos-ak-snc6/247468_116675255083196_100002221658538_157539_6257 703_n.jpg

Remove these 4 screws to get to harness plug and fuel connection

http://a2.sphotos.ak.fbcdn.net/hphotos-ak-ash4/250492_116675188416536_100002221658538_157537_7395 78_n.jpg

Harness plug

http://a6.sphotos.ak.fbcdn.net/hphotos-ak-snc6/250064_116675275083194_100002221658538_157540_2026 81_n.jpg

This is what you should be left with!! to remove fuel connection squeeze clip and pull on fuel line

http://a1.sphotos.ak.fbcdn.net/hphotos-ak-snc6/228218_116675051749883_100002221658538_157533_4132 635_n.jpg


Gently tap the Black retaining nut counter clockwise, untill it can be undone my hand, be carefull not to cut yourself as the metal edges are sharp, i use rags to avoid this, as shown.

http://a4.sphotos.ak.fbcdn.net/hphotos-ak-ash4/249986_116675301749858_100002221658538_157541_6531 360_n.jpg

This is what you should be left with once out of the tank, be carefull when removing not to damage the fuel level sender unit. You can also see the new filter on the left.

http://a2.sphotos.ak.fbcdn.net/hphotos-ak-ash4/226416_116675335083188_100002221658538_157542_1176 054_n.jpg

Another angle

http://a8.sphotos.ak.fbcdn.net/hphotos-ak-ash4/230438_116675361749852_100002221658538_157543_5923 639_n.jpg

Undo the pressure reg fitting (note 2 orings are supplied, these are slightly different sizes)

http://a1.sphotos.ak.fbcdn.net/hphotos-ak-ash4/227811_116675458416509_100002221658538_157546_6271 918_n.jpg


http://a2.sphotos.ak.fbcdn.net/hphotos-ak-snc6/225320_116675528416502_100002221658538_157549_4086 277_n.jpg

remove the 2 connectors on old unit

http://a3.sphotos.ak.fbcdn.net/hphotos-ak-snc6/249964_116675418416513_100002221658538_157545_7454 329_n.jpg

remove this pin from housing, be carefull not to snap this, I have seen it done before!!

http://a7.sphotos.ak.fbcdn.net/hphotos-ak-snc6/225285_116675505083171_100002221658538_157547_2833 558_n.jpg

Swap the black sealing ring, and fuel connector clip, Also remove hose going to pump, similar clip to pressure reg (make sure these are on properly when re installing them, or they will blow off under pressure!!)

http://a5.sphotos.ak.fbcdn.net/hphotos-ak-ash4/248859_116675391749849_100002221658538_157544_2620 065_n.jpg

This is not a complicated job, just make sure you carefully look at the assembly before dismantling it, and make sure everything goes back into its original location.

To reinstall this unit, it is just reverse order of removal, If you are not 100% sure about doing this, then best leave it to a mechanic or confident friend ;)

good luck!

yenvy4
25-06-2012, 06:07 PM
Great write up :)
I'll be doing my fuel filter this weekend.

For those in the south western suburbs looking to buy a fuel filter, they're $118 at Peter Warren Honda.
I was quoted ~$133 at Parramatta Honda.

Peter Warren Honda
14/13 Hume Highway Warwick Farm NSW 2170
(02) 9828 8111

fh93
08-04-2013, 03:11 PM
Could someone please update the pics?

ch33ky
09-05-2013, 01:11 AM
In for pics too! thought they never had to be replaced

Martycf77
18-05-2013, 02:36 PM
Hi there, are there actually pics for this thread??

fh93
19-05-2013, 06:56 PM
I ended up using this thread http://www.itr-dc5.com/forum/index.php?/topic/28337-how-to-replace-the-fuel-filter/

k20a3
12-01-2017, 04:52 PM
why cant i see the pics