Unless you've stuffed up & haven't torqued the 32mm nut correctly, as i said before my guess is the inner tripod joint is put togther arse about.
That is, when you removed it to replace/work on the outer CV, it didn't go back together the right way around (I'm talking about the plates & bearings inside the joint)
Or if you didn't pull the inner off/apart, it's popped & one or more of the plates/bearings have become dislodged from the drive pins & there's your noise.
Otherwise, maybe you're going to have to get someone to look at it.

