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  1. #1
    Green block gangster Array
    Join Date
    May 2004
    Car:
    twin GX160's

    DIY Main PGMFI Relay repair

    Disclaimer: The following is provided as a GUIDE ONLY, and neither myself nor Ozhonda take any responsibility for the outcomes of someone else doing the following. You follow these steps at your own risk!


    Aim: To get the car running again
    Required: 10mm socket, wratchet to suit, solder, solering iron, flat head screw driver.
    Steps: not many


    so your car starts fine, but after some driving it will stall and wont restart, or restart then stall again, this can be symptoms of the Main PGMFI Relay at fault, as well as other things like coil, ICM, but since the main relay is so easy to fix, why not start there.

    A good sign of the relay at fault is you might not hear the fuel pump prime for 5 seconds when you 1st turn on the IGN, ( it can still prime if the relay is faulty )
    also low or no fuel pressure.

    STEP 1: Locate the main PGMFI relay, you will find it under the dash, commonly the RHS but dont be fooled, lots of modles have them on the LHS, CRV for example you have to remove the glove box. the relay looks like this





    STEP 2: remove the relay, there will be one bolt with a 10mm head. unplug the wiring harness.

    Step 3: open the main relay, use a flat head screw driver to pry it open, do this evenly from both sides.






    Step 4: look for the dry solder joint, if you cant see it just reflow the solder on all the joins, add solder but not to much, allow the solder to melt and bond to the components. reflow the solder on every join, only takes 5 minutes.





    STEP 5: reasmeble the relay in revers to disasembly and refit to the vehicle.

    thats it !!!

    if your unsure of the Main PGMFI Relay location for your vehicle, just reply and im sure someone or myself will tell you.

    if you have fixed your relay and still have problems of not starting, start looking at your disributor, eg ICM, Coil. also the ignition switch


    Disclaimer: The following is provided as a GUIDE ONLY, and neither myself nor Ozhonda take any responsibility for the outcomes of someone else doing the following. You follow these steps at your own risk!
    Last edited by ECU-MAN; 05-05-2014 at 02:56 PM.

  2. #2
    Member Array
    Join Date
    Jan 2004
    Location
    Adelaide, SA
    Car:
    EKD
    always a comprehensive read...

    good job

  3. #3
    Member Array
    Join Date
    Jan 2005
    Location
    Geelong
    Car:
    EG
    good read
    i know where to start if my car stalls now.

  4. #4
    Member Array
    Join Date
    May 2004
    Location
    S.E. Melbourne
    Car:
    del sol
    Just did this recently myself. Car starts perfectly now.

    Great write up John... again
    Last edited by SiR JDM; 07-11-2005 at 03:17 PM.
    Quote Originally Posted by z3lda
    ey, was drivin a honda city before...
    felt like the biggest poofter in the world..LOL

  5. #5
    IMO you can DIY drill a small amount of uniform holes around the enclosure to prevent old relays heating up/dissipate the heat in future too

  6. #6
    Needs more time... Array
    Join Date
    Aug 2003
    Location
    Sydney
    Blog Entries
    12
    nice work again there John!

    +PQ point!
    Got a question? Check out the FAQ - http://www.ozhonda.com/go/faq

  7. #7
    TRAVDM Array
    Join Date
    May 2004
    Location
    BNE, Q
    Car:
    Lots of Hondas
    nice, u have the skills to pay the bills alright
    oh wrd!

  8. #8
    Member Array
    Join Date
    Aug 2003
    Location
    Canb-Melb-Syd
    Car:
    Long history
    get the pics up again please


  9. #9
    Green block gangster Array
    Join Date
    May 2004
    Car:
    twin GX160's
    there you go

  10. #10
    Winner! Array
    Join Date
    Sep 2003
    Location
    sydney
    Car:
    dc2
    can i just buy a new one? used one? from honda?

    for dc2.

    THANKS
    when do we hit vtec?

  11. #11
    Newcomer Array
    Join Date
    Jun 2005
    Location
    Perth, WA
    Car:
    Integra LS
    hey does anyone know where the relay is located on a da9 teggy?

  12. #12
    Green block gangster Array
    Join Date
    May 2004
    Car:
    twin GX160's
    its been a while, But I recon its behind the glovebox, more to the left of the car.

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