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  1. #1
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    '94 Civic VTi

    Boosted D16 with 150k vs New Engine Arrived [UPDATED]

    I'll prolly get a big writeup of my over-infalted camshaft install. But basically i stuffed up and i consiquently pulled the head to fix my mistake. Here are some prorgess pics, of the cylinders of a boosted d16 (20k) with 11psi tuned with the e-manage. Everything looked pretty sweet. crosshatching still on cylinder walls, head gasket was in great condition, and yeah...

    cheers to rufes1. he is my partner in crime

    removal of the head was pretty straightforward.. just went step by sep through the honda manual, accept id idnt remove the powersteering pump, just a bolt. the hardest part was getting those damn coolant hoses off, almost welded on some were.. and i was happy there was enough give in my flex pipe, to allow me to simply pull the exhaust manifold/turbo off the head, without needed to go through the trouble of removing ALL the turbo related parts..

    next comes prepping of the gasket surface, new head gasket and arp headstuds.. i purchased another d16y1 (thanks chi!) and i will be using it was a doner for a new head + other random bits.

    the ****up was when i was installing my new camshaft - possibly 3fold:
    1. possibly had a vtec rocker arm stuck under the assembly. those things are damn hard to put on with 1 person - 2ppl needed!
    2. overtorqued bolts (it was my first time using the honda manual and they list torque spec's differently).
    3. and i didnt adjust valve lash so valve was hitting the piston as a ...
    in the end, i broke 2 cam caps.

    stuffups are all part of the DIY game, its to be expected..






    Last edited by Weq; 15-11-2004 at 04:44 PM.
    [TNT] Team No Traction - Cos No Traction Is Underrated

    Two turbos, is better then one.

  2. #2
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    Last edited by Weq; 02-11-2004 at 09:49 PM.
    [TNT] Team No Traction - Cos No Traction Is Underrated

    Two turbos, is better then one.

  3. #3
    Needs more time... Array
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    Looking good.

    Where's that turbo?
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  4. #4
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    Seeedneeee
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    ED gl saloon
    nice i love it

    very clean im impressed!

  5. #5
    Needs more time... Array
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    I wonder if the rods are still straight
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  6. #6
    Needs more time... Array
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    Quote Originally Posted by wynode
    Looking good.

    Where's that turbo?
    Oops must have missed it hehe
    Got a question? Check out the FAQ - http://www.ozhonda.com/go/faq

  7. #7
    Green block gangster Array
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    nice, looks like there is no cylinder ridge either.

  8. #8
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    updated original posts.

    i espically like the first pic

    i got more pics, only a few of my ****up though -- i'll get them going when the new head comes back... if anyone wants info/pics of random parts, just ask.
    [TNT] Team No Traction - Cos No Traction Is Underrated

    Two turbos, is better then one.

  9. #9
    ROKAGESAMA Array
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    2009 Lexus ISF
    pistons not looking that great...
    Team Bacchus Racing Lexus ISF
    Bacchus Energy drink
    Drive your Energy

  10. #10
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    the blesmishes are highlighted by the camera. they are just combustion by-products, discolourations. no cracks, the edges are fine. but its still 150k on the engine, but i think its fairly good all things considering.
    Last edited by Weq; 02-11-2004 at 10:33 PM.
    [TNT] Team No Traction - Cos No Traction Is Underrated

    Two turbos, is better then one.

  11. #11
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    Del Sol
    Excellent pics Weq, thanks for taking the time to post them up

  12. #12
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    anyone had experience with break in lube? i used the stuff that cam with my camshaft in my failed attempt, but went to repco today and was recommended this stuff called "bearing blue". Basically its just a paste kinda lube which u are supposed to put on the bearing surfaces (the stuff i got with the camshaft was an oil of sort). I was wondering if i should put it all over the camshaftlobes or just on the bearing surfaces?


    http://www.importtuner.com/tech/0102it_zex/index.html
    as per the above image, it seems as though they used a break in paste on their camshaft install. advice?
    [TNT] Team No Traction - Cos No Traction Is Underrated

    Two turbos, is better then one.

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