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  1. #1
    Newcomer Array
    Join Date
    Jan 2006
    Location
    Melb, VIC
    Car:
    ED Civic GL

    Getting clutch soon! few Q's

    hey, im getting my new clutch within the next week or so, i was gonna do it myself but read up on some stuff. Will the flywheel need machining to do the job properly? and will it be a straight swap for the clutch?

  2. #2
    Member Array
    Join Date
    May 2005
    Location
    Sydney
    Car:
    Honda Beat
    better off machining it

  3. #3
    Green block gangster Array
    Join Date
    May 2004
    Car:
    twin GX160's
    dont have to, but it is best to do so

    what I do if its not majorly screwed is give the friction surface a real good rub with emery paper to deglase it.

  4. #4
    Member Array
    Join Date
    Nov 2003
    Location
    Perth
    Car:
    JDM EF9 SiR
    The thing about it is that since taking the gearbox off is such a big job, almost more work than actually popping an engine out. Usually people do everything down there while its off.

    Things you should do include...
    - Machine flywheel($50)
    - Replace Flywheel Spigot Baring($5)
    - Replace Thrust/Throwout Baring
    - Inspect/Clean Shift fork
    - Re grease shift fork.
    - Re-grease Input shaft splines
    - Re-grease Thrust baring inner surfaces

    As long as you use a torque wrench for your flywheel to crankshaft and pressure plate bolts, taking your time this is an easy DIY, can easially do over a weekend. Take box off Sat morning, Machine flywheel in the avo, install everything on Sunday.

    Be sure to bed in your clutch for at least 1000Kms and you should have no problem. You can also put that $600 laybour charges back away in your bank for a Holiday!

    Regards
    Kyle
    Last edited by kyle; 23-04-2006 at 08:57 PM. Reason: Spell Check
    OG 03' Member #429

  5. #5
    Green block gangster Array
    Join Date
    May 2004
    Car:
    twin GX160's
    dont forget to add the rear main seal to that list

  6. #6
    Newcomer Array
    Join Date
    Jan 2006
    Location
    Melb, VIC
    Car:
    ED Civic GL
    thanks alot for that everyone, il look into it all before i start pullin shit apart! And is it a problem with the gearbox if the car misses gears when changing quick or is it from the clutch being worn?

  7. #7
    Member Array
    Join Date
    Nov 2003
    Location
    Perth
    Car:
    JDM EF9 SiR
    I would look into your shift linkage bushings. Worn bushings make your stick feel sloppy and give you alot of movement. By getting new ones it will tighten the feel of your shifter making it more accurate, eliminating the chance of missing the 'H' pattern of your gearbox.
    OG 03' Member #429

  8. #8
    Newcomer Array
    Join Date
    Jan 2006
    Car:
    integra vti-r
    Getting mine changed right now by mechanic shop.....

    Is it necessary to use Honda gear box oil....???

  9. #9
    Member Array
    Join Date
    Nov 2003
    Location
    Perth
    Car:
    JDM EF9 SiR
    You don't have to put it in. Although it's Cheap, Genuine and efficent lubricant. So why not. By putting in thinner performence oil you are just increasing the amount of wear on your gearbox components. And since your not in a 1st Class Japanese Racing team where every 0.1hp counts it just doesn't make sence.
    OG 03' Member #429

  10. #10
    Newcomer Array
    Join Date
    Jan 2006
    Location
    Melb, VIC
    Car:
    ED Civic GL
    Quote Originally Posted by kyle
    I would look into your shift linkage bushings. Worn bushings make your stick feel sloppy and give you alot of movement. By getting new ones it will tighten the feel of your shifter making it more accurate, eliminating the chance of missing the 'H' pattern of your gearbox.
    thats exactly what happen and how it feels, when in gear the stick moves as much as it would in neutral, from side to side. could you estimate the price of getting that fixed?

  11. #11
    Member Array
    Join Date
    Nov 2003
    Location
    Perth
    Car:
    JDM EF9 SiR
    Would really depend on whether you got OEM or After market Poly Urathane. OEM would probably be around, i dunno say $50(thats really a guess there), Poly Urathane a Bit Cheaper.
    OG 03' Member #429

  12. #12
    Member Array
    Join Date
    Aug 2003
    Location
    HPR Workshop
    Car:
    Honda Camira
    Quote Originally Posted by kyle
    The thing about it is that since taking the gearbox off is such a big job, almost more work than actually popping an engine out. Usually people do everything down there while its off.

    Things you should do include...
    - Machine flywheel($50)
    - Replace Flywheel Spigot Baring($5)
    - Replace Thrust/Throwout Baring
    - Inspect/Clean Shift fork
    - Re grease shift fork.
    - Re-grease Input shaft splines
    - Re-grease Thrust baring inner surfaces

    As long as you use a torque wrench for your flywheel to crankshaft and pressure plate bolts, taking your time this is an easy DIY, can easially do over a weekend. Take box off Sat morning, Machine flywheel in the avo, install everything on Sunday.

    Be sure to bed in your clutch for at least 1000Kms and you should have no problem. You can also put that $600 laybour charges back away in your bank for a Holiday!

    Regards
    Kyle
    As above.. what grease do i need to use on the parts?

    general purpose? the black stuff...

    and do i also use it on the cv splines too?

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